Evenflo has issued a voluntary recall of more than 324,000 car seats after finding that foam inside the headrest can pose a choking hazard. While no injuries have been reported, the company and the National Highway Traffic Safety Administration (NHTSA) are urging parents to check if their seat is affected.
What’s Being Recalled and Why
The recall covers certain Evenflo Gold Revolve360 Slim and Evenflo Revolve360 Slim car seats.
The issue: Foam inside the headrest is not fully secured. Some children could pull it out, which creates a potential choking hazard if the foam is placed in the mouth.
Important note: Evenflo says the problem does not affect crash protection or the overall safety of the car seat in an accident.
Reported injuries: None at this time.
Which Products Are Affected
Only specific models of the Slim version are included.
Model number: 3681
Manufacturing dates: December 1, 2022 – December 8, 2024
Sold in: U.S. and Canada
To check your car seat: rotate it to a side-facing position and look for the white label on the back of the seat shell (instruction manual storage area).
Not affected:
Revolve360 Slim models starting with CS2601
Revolve360 Slim models starting with 3682 (updated with a protective tape seal)
Original Revolve360 and Revolve360 Extend
What You Should Do
Continue using the car seat if the foam is intact and your child cannot reach it.
If your child has pulled at or removed the foam, stop using it immediately and contact Evenflo.
Evenflo is sending out free recall repair kits with instructions and protective tape to cover the foam.
You do not need to return the car seat to a retailer.
Key Dates or Safety Alerts
Recall announced: September 30, 2025
Notification letters mailed by: October 31, 2025
Repair kits shipping: Early November 2025
How to Request a Refund or Report the Issue
To make sure you get your free recall repair kit:
Register or confirm your car seat info here: Evenflo Product Registration
U.S. support: Call 1-800-233-5921 or email [email protected]
Canada support: Call 1-800-265-0749
Customer service is available Monday–Friday, 8 AM to 5 PM ET.
Check Your Model & Request Your Free Repair Kit!
